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Follow the links below to find material targeted to the unit's elements, performance criteria, required skills and knowledge

Elements and Performance Criteria

1. Identify job requirements
   • Substrate is checked against job specifications with any irregularities reported and rectified where possible
   • Ink is checked against job specifications
   • Artwork is checked against job specifications
2. Prepare machine to print
   • Correct film and emulsion exposure is set and correctly completed according to job specifications
   • Substrate position and screen alignment are set according to job specifications
   • Ink is applied to screen in quantity required for screen size
   • Equipment is kept clean and spills are minimised
3. Produce proof print
   • Proof print is run off and checked for colour, strength, registration, adhesion, clarity, gloss level, drying or curing, artwork detail and other technical aspects according to job specifications
   • Adjustments are made according to product and machine specifications
   • Belt speed and temperature required are set to achieve desired curing or drying properties
   • Appropriate approval to commence production is sought prior to commencement
4. Run job and monitor print quality
   • Printing speed production is adjusted to maximise quality and output
   • Print quality is continuously evaluated and adjusted as required
   • Effects of ink alterations during run are monitored and appropriate action taken according to manufacturer or supplier and job specifications
   • Workplace documentation is completed as required
   • Curing and drying are constantly monitored and adjusted according to manufacturer or supplier and job specifications
5. Carry out routine user maintenance
   • Equipment is cleaned according to enterprise procedures
   • Lights are replaced as necessary and alerts or alarms are tested
   • Faults are identified and reported according to enterprise procedures
6. Stack production output
   • Output is checked for thorough drying or curing before stacking
   • Job is labelled and recorded according to enterprise procedures
   • Job status and progress are checked against job specifications and any necessary action is taken
7. Conduct shutdown of the production process
   • Material is transferred to correct destination in safe manner
   • Excess ink, screens, squeegees and flood coaters are removed and cleaned according to work health and safety (WHS) requirements and manufacturer or supplier specifications
   • Waste materials are disposed of according to manufacturer or supplier specifications, regulatory requirements and enterprise procedures
   • Equipment and surrounding areas are cleaned according to manufacturer or supplier specifications and enterprise procedures
   • Tools and equipment are stored and maintained according to manufacturer specifications to ensure ease of access and operator safety
   • Correct procedure for dealing with spilt chemicals is demonstrated according to WHS requirements

Performance Evidence

Evidence of the ability to:

complete TWO different jobs on an automatic printing machine according to manufacturer, job, enterprise and health and safety requirements.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

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Knowledge Evidence

To complete the unit requirements safely and effectively, the individual must:

outline the process of recording and reporting any substrate irregularities

describe the checks used for ink compatibility and stencil compatibility

describe the process of setting the substrate position

name the products and materials used to keep the equipment clean

discuss health and safety concerns when applying ink to the screen and producing an automated print run

describe the quality control devices that are used to check the print standards and acceptable variables or tolerances when checking the print against the proof

describe the relationship between ink film thickness and ink density, and the maximum and minimum densities allowed

outline the properties that determine belt speed and heat unit setting for curing

name the person responsible for the final approval before commencing the production run

describe required quality inspection during the printing process and discuss the frequency of these inspections

outline the purpose of workplace documentation

discuss health and safety concerns in relation to monitoring drying or curing systems

outline the maintenance that should be carried out on the machine and the importance of reporting faulty equipment

describe stacking, storing and handling processes and the importance of labelling and recording processes

outline necessary health and safety practices when reclaiming screens

describe the importance of keeping equipment and surrounding areas clean, including the cleaning of screens and squeegees

describe the correct procedures for disposing of liquid waste

outline the process for storing screens to minimise damage

identify required manuals, safety and other documentation and briefly outline the relevant information in each source.

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